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Comparing Different Lead-Free Alloys: Sn-Cu vs Sn-Ag-Cu (SAC) Solder Bars

In today’s fast-growing electronics industry, choosing the right lead-free solder bar is important for product quality and environmental safety. Two popular alloys used in soldering are Sn-Cu (Tin-Copper) and Sn-Ag-Cu (SAC).
At Kothari Metsol, a trusted name in solder bar and lead-free solder stick manufacturing, we help industries find reliable and RoHS-compliant soldering solutions.

Why Choose Lead-Free Solder Bars?

Lead-free solder bars are safer alternatives to traditional lead-based solders. They are used in PCB assembly, electronics repair, and electrical manufacturing.
Benefits include:

  • Eco-friendly and RoHS compliant
  • High strength and clean joints
  • Reduced toxicity and better worker safety
  • Long-term reliability

Kothari Metsol offers lead-free solder bars that meet global quality standards, ensuring smooth performance in both manual and wave soldering.

Understanding Sn-Cu Lead-Free Solder Bars

Sn-Cu (Tin-Copper) is a simple and cost-effective lead-free alloy. It is widely used in wave soldering for circuit boards.

Key Features:

  • Composition: 99.3% Tin and 0.7% Copper
  • Melting Point: Around 227°C
  • Affordable and ideal for general electronic soldering
  • Good mechanical strength

Advantages:

  • Cost-effective solution
  • Low oxidation rate
  • Suitable for large-scale soldering

Best For: Manufacturers who need reliable soldering at a lower cost.

Understanding Sn-Ag-Cu (SAC) Lead-Free Solder Bars

Sn-Ag-Cu, often known as SAC solder, contains Tin, Silver, and Copper. This combination offers superior performance, especially for fine-pitch and high-reliability applications.

Key Features:

  • Composition: Typically 96.5% Tin, 3% Silver, and 0.5% Copper
  • Melting Point: Around 217°C
  • Excellent thermal fatigue resistance
  • Strong, shiny joints

Advantages:

  • Higher joint strength
  • Better thermal performance
  • Smooth solder flow

Best For: Industries focused on precision, such as automotive electronics, consumer electronics, and high-end PCBs.

Sn-Cu vs Sn-Ag-Cu (SAC): A Quick Comparison Table

FeatureSn-Cu (Tin-Copper)Sn-Ag-Cu (SAC)
Composition99.3% Sn + 0.7% Cu96.5% Sn + 3% Ag + 0.5% Cu
Melting Point227°C217°C
StrengthModerateHigh
CostLowerHigher
ApplicationsGeneral solderingHigh-performance electronics
Oxidation ResistanceModerateExcellent

Which One Should You Choose?

Choosing between Sn-Cu and SAC lead-free solder bars depends on your project’s needs.

  • If you want cost-efficient soldering, go for Sn-Cu.
  • If you need superior durability and conductivity, SAC is the best option.

At Kothari Metsol, we provide both types — ensuring consistency, purity, and strong bonding every time you use our lead-free solder bars or solder sticks.

Why Buy Lead-Free Solder Bars from Kothari Metsol?

  • ISO-certified manufacturing process
  • High-purity raw materials
  • Custom alloy options
  • Fast delivery and expert technical support

Whether you’re looking for lead-free solder bars, lead-free solder sticks, or custom solder alloys, Kothari Metsol delivers performance and reliability at every step.

Conclusion

Both Sn-Cu and SAC lead-free solder bars have their strengths. Sn-Cu is perfect for cost-effective production, while SAC offers superior mechanical and thermal properties.
By choosing Kothari Metsol, you get access to trusted, high-quality solder products that meet international standards — helping your business stay ahead in quality, safety, and sustainability.

Upgrade your production with premium lead-free solder bars and solder sticks from Kothari Metsol.
Contact us today to discuss your soldering requirements and get the best deal for your industrial needs.

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