Leading Zinc Rod Suppliers in India

1.Raw Material Selection: The production of high-quality rods starts with the careful selection of premium-grade zinc. As leading zinc rod suppliers, we use only virgin zinc, ensuring that our rods meet the highest purity standards. The selection of quality raw materials is critical to achieving the durability and performance needed in various industrial applications.

2.Melting and Alloying:After selecting the zinc, the metal is melted at a high temperature in a furnace to create a molten form. This molten zinc is carefully alloyed to achieve the desired composition. The alloying process ensures that the final product has the perfect balance of strength, corrosion resistance, and electrical conductivity, making it ideal for applications such as galvanizing, electroplating, and cathodic protection.

3.Casting Process: Once the molten zinc has reached the correct alloy mixture, it is poured into molds to form the initial shape of the rod. The casting process ensures the rods are produced with precise dimensions, typically Ø 13.00mm in diameter and 500mm in length. This ensures that every batch of zinc rod meets the specifications required for various industrial processes

4.Cooling and Solidifying:After casting, the rods are allowed to cool and solidify. This stage is crucial for maintaining their shape and ensuring they are free from defects. The cooling process also determines hardness and strength, making them durable and resistant to wear during applications.

5.Drawing and Shaping:Once cooled and solidified, the rods are drawn through a series of dies to achieve the desired diameter and shape. This drawing process ensures consistent sizing and adherence to required tolerances. As zinc rod suppliers, we manufacture rods to precise measurements, typically Ø 13.00mm in diameter with a length tolerance of +0.00mm.

6.Flux Core Insertion (For Specific Applications): For certain applications, zinc rods are further processed by inserting a flux core into the rods. This is particularly important for applications such as galvanizing and electroplating, where the flux aids in the adhesion and spread of the zinc coating. The addition of the flux ensures that the rods are ready for immediate use in electroplating baths or other metal coating processes.

7.Surface Treatment:To enhance the corrosion resistance and overall performance of the rods, they undergo a surface treatment. This treatment may involve cleaning the rods to remove any residual impurities or oxidization and applying a coating to further increase their resistance to environmental factors such as moisture or acids.

8.Quality Control: We perform rigorous quality control checks at every stage of the manufacturing process. This includes testing for purity, dimensional accuracy, and strength. We ensure that the rods meet or exceed industry standards, making them ideal for applications like galvanizing, electroplating,cathodic protection, and battery manufacturing.

By following this detailed and efficient manufacturing process, Kothari Metsol ensures the production of high-quality products that are trusted by industries worldwide. As leading zinc rod suppliers, we provide our customers with a product that offers exceptional corrosion resistance, durability, and reliability. Reach out to Kothari Metsol today to experience our commitment to quality and customer satisfaction.